|
The FlexDisplay
family of remote displays
The FlexDisplay can be used right out of the box
or can be configured with part specifications to
create a powerful shop-floor interface.
More than just a remote display, the FlexDisplay
is perfect for small fixtures where individual
gages are difficult to view and gives operators
immediate feedback with real-time readings and
GO/NG status. Gage readings are displayed,
GO/NG status is calculated, and readings can be
sent to PC or PLC.
Each input can be programmed with
individual specifications and offers an independent zero button
and data sending. User programmed specs for each input are
stored in flash memory, if you lose power or move the unit to a
new location, the FlexDisplay will not need to be reconfigured.
In a world of high manufacturing standards the FlexDisplay
line is built with quality in mind. Inside an all-metal
enclosure, automated assembly processes and prewired harnesses
combine to create a robust interface. Ready to use out
of the box, the FlexDisplay is a durable display and interface
designed for shop-floor data collection.
FlexDisplay with Rotary Switch
FD-1U - 4 Gage Inputs/4
GO/NG Calculations
- 4 Gage inputs
- Rotary switch to select the port displayed
- Limited math functions (add/subtract between 2 ports)
|
|
|
FD-1PLUS - 4 Gage Inputs/8
GO/NG Calculations
- 4 Gage inputs
- 4 Virtual ports (Isolated ports for math functions, visible on readout)
- Rotary switch to select the port displayed
- Limited math functions (add/subtract/average between 2 ports)
FD-1ADV - 8 Gage Inputs/16
GO/NG Calculations
- 8 Gage inputs
- 8 Virtual ports (Isolated ports for math functions, visible on readout)
- Rotary switch to select the port displayed
- Advanced math functions
- Add between 2 or more inputs
- Subtract between 2 or more inputs
- Average between 2 or more inputs
- Minimum reading for a port
- Maximum reading for a port
- Range (TIR) of a port
- Offset a reading with a constant
- Echo a reading from another port
(Very helpful: Can use same gages and have different
specs for different parts)
FlexDisplay with 2 Displays
FD-2M - 2 Gage Inputs/2
GO/NG Calculations
- 2 Gage inputs
- 2 Gage readouts
FlexDisplay with 4 Displays
FD-4M - 4 Gage Inputs/4
GO/NG Calculations
- 4 Gage inputs
- 4 Gage readouts
FD-Light - Add-on operator alert
- External light bar for operator alerts
- Easily connects to the FlexDisplay I/O port
- Supplies power to connected FlexDisplay unit
FD-SEQ -
Add-on controller for up to 8 FlexDisplay units
Connects up to 8 FlexDisplay
units, to combine for a total of 32 inputs. Other important
features include:
Overall Go/No Go for all 32 inputs
Proximity sensor inputs for part present
Stores configuration of all inputs specifications
5 lights to signal
|
Status |
Meaning |
|
White |
Part present (with proximity sensor)
|
|
Green |
|
|
Red |
|
|
Yellow |
Gage error (if any gage goes out
or is not plugged in)
|
|
Blue |
Used for additional tests
|
|
Solid |
Reasonable data test failure
|
|
Flashing |
Additional control limit failure
|
|
FlexDisplay Feature
Descriptions
GO/NG
Status for individual ports:
The FlexDisplay will compute Go/No Go status individually
for each input, even if that input is set for a difference/sum
result. There is a high/low setting for each input.
Master GO/NG status for all ports selected:
The FlexDisplay includes a set of LEDs for
Master Go/No Go status for all ports selected. If
any input is outside of the specification limits, even
if not currently displayed, the Master GO/NG will
reflect status. Inputs that
are not critical to part status can be tracked but be
set to not effect the overall Master GO/NG. This allows
you to track non-critical characteristics, but not subject
the part to failure/rework.
The status of the
Master Go/No Go is also available on the I/O port for connection to a PLC.
This is useful for part sorting and identification.
Gage watchdog and channel
bypass:
The FlexDisplay will output a signal for gage error.
If a gage is turned off or not present, the word "Error"
is displayed and the signal is sent out the I/O port.
The channel bypass feature in the FlexDisplay will allow
readings and analysis of remaining inputs to continue. When gage error
is cleared, unit will resume normal operations.
I/O port for
external alerts:
As part of the power of the FlexDisplay units, all part status
checks are available as TTL level signals. This means
the Go/No Go status can be directly tied to a PLC for
part sorting. The optional FD-Light will give operators
a light tower view of alerts monitored by the FlexDisplay.
Remote Zero Button:
Each display includes a remote zero button.
When a gage reading is displayed, pressing the zero button will reset the
display to zero and will offset the input reading until cleared or reset.
This is very helpful with gage fixtures that need to be calibrated to a set
value.
Data Send Options:
The FlexDisplay can send data to a PC for data
tracking and analysis. Data send button, data send jack and host
commands can all trigger a reading or group of readings to be sent to the
PC. Data sending can be configured to send the currently displayed
reading or all the readings being monitored.
Global Decimal Accuracy:
The FlexDisplay has 8 digits to display
readings. In some applications, restricting resolution is required or
desired. The FlexDisplay units allow you to limit the number of digits
displayed, making it easier for operators to quickly understand and make
judgments on part status.
Reasonable Data Test:
This is an additional test on the readings.
This test works in conjunction with the Go/No Go feature to make sure the
reading being analyzed is valid.
Math Functions:
The power of the FlexDisplay allows various
math functions to be performed on gage input data. Math functions can
be performed on a single port or across multiple ports. Math function
availability varies with each FlexDisplay model. Functions available
include: add, subtract, average, add a constant, subtract a constant,
and more.
The
functions available in the FlexDisplay can also be customized to meet
specific needs.
Output to PC/PLC:
The readings of all ports can be sent to
PC/PLC for data tracking and analysis.
Force in/mm:
This feature will force readings into either
inch or millimeters.
Change sign of data:
This feature will reverse the +/- of the gage
reading. This is helpful with some force gages.
Pass-Thru Port for stacking units:
An added benefit of the FlexDisplay line is the Pass-Thru
Port. This port (DB9) can be used as a backplane port
to stack multiple units using standard cabling included
with every unit. You can use this port to stack the FlexDisplay
and FlexPort gage interfaces together to one port on the
PC. |